The fish protein water-soluble fertilizer production line utilizes enzymatic hydrolysis to break down proteins in fish waste into amino acids, creating fish protein water-soluble fertilizer. The equipment includes an industrial pure water machine, raw material pulper, high-temperature sterilization reactor, enzymatic hydrolysis reactor, solid-liquid separation equipment, buffer tank, solid metering equipment, liquid metering equipment, cooling finished product tank, and filling production line.
عملية الإنتاج
1. تحضير المواد الخام
Fish Raw Materials: Select protein-rich fish or fish by-products, such as fish bones, fish skin, fish entrails, الخ.
Other Raw Materials: Including chelating agents, stabilizers, preservatives, الخ.
2. Fish Raw Material Processing
Cleaning: Clean the fish raw materials to remove impurities.
Crushing: Crush the fish raw materials to increase surface area for subsequent hydrolysis treatment.
3. Protein Extraction and Hydrolysis
Enzymatic Hydrolysis: Use protease to hydrolyze the fish raw materials, breaking down proteins into amino acids and small peptides. The enzymatic hydrolysis process requires temperature and pH control to ensure optimal enzyme activity and hydrolysis efficiency.
4. Filtration and Concentration
الترشيح: Filter the hydrolyzed mixture to remove undissolved solid impurities.
Concentration: Concentrate the filtered liquid, typically using vacuum concentration or membrane separation technology, to increase the concentration of effective ingredients in the product.
5. Additives
According to the product formula, add chelating agents, stabilizers, preservatives, and other additives, and mix uniformly. These additives help improve product stability and shelf life.
6. Blending and Homogenization
Blend the concentrated liquid with additives uniformly, and perform homogenization if necessary, to ensure product consistency and uniformity.
7. Quality Inspection
Conduct quality inspection on the blended product, including amino acid content, قيمة الأس الهيدروجيني, محتوى المعادن الثقيلة, microbial indicators, الخ., للتأكد من أن المنتج يلبي المعايير ذات الصلة.
8. التغليف
Package the qualified fish protein water-soluble fertilizer, usually using moisture-proof and anti-oxidation packaging materials, seal and label the packages.
9. خزن
قم بتخزين المنتجات المعبأة في مكان بارد, مستودع جاف, تجنب أشعة الشمس المباشرة ودرجات الحرارة المرتفعة.