Organic Fertilizer Production Line

The rapid development of livestock and poultry farming produces a lot of excrement and sewage. The harmful elements of these fouling are too high to be processed by traditional returning way. For this situation, our company has developed the organic fertilizer production line which use high efficient solid-liquid rotten aseptic deodorization technology as the core, and the whole production equipment process as follows:

1.Raw Material Pre-processing: Organic materials such as animal waste, crop residues, sludge, filter mud, sugar dregs cake are collected and pre-processed. This may involve shredding, crushing, or drying to facilitate subsequent handling and fermentation.

2.Fermentation: The pre-processed organic materials undergo fermentation to decompose organic matter and convert it into stable organic compounds. This process is typically carried out in fermentation tanks or compost turners under controlled conditions of temperature, moisture, and aeration.

3.Crushing and Mixing: After fermentation, the organic materials may undergo further processing such as crushing and mixing to achieve uniform particle size and blend different materials to obtain the desired nutrient composition.

4.Granulation: The mixed organic materials are then fed into a granulation machine to form granules of uniform size and shape. Granulation helps improve the handling, storage, and application of organic fertilizers and ensures controlled nutrient release.

5.Drying: The freshly formed granules may contain excess moisture, which needs to be reduced to improve their stability and shelf life. Granules are typically dried in rotary drum dryers or other drying equipment until they reach the desired moisture content.

6.Cooling: After drying, the granules are cooled to ambient temperature to prevent them from caking or sticking together during storage and transportation. Cooling equipment such as rotary drum coolers or fluidized bed coolers is commonly used for this purpose.

7.Screening and Grading: The cooled granules are screened to remove oversized or undersized particles and ensure product uniformity. Grading may also be carried out to separate granules into different size fractions for specific applications.

8.Packaging and Storage: The final step in the organic fertilizer production line involves packaging the granules into bags, sacks, or other containers for distribution and sale. Proper packaging helps maintain product quality and prolong shelf life. The packaged fertilizers are then stored in a warehouse or shipped directly to customers.

1.Environmental Friendliness: Organic fertilizer production lines prioritize environmental sustainability by minimizing pollution and reducing the consumption of natural resources.
2.Customization: This line is customizable according to different raw materials, production capacities, and product specifications.
3.Efficient Processing: Equipped with advanced machinery and technologies aimed at maximizing efficiency and productivity throughout the production process. This may include automated systems for material handling, mixing, granulation, drying, and packaging, reducing labor requirements and minimizing production downtime.
4.Quality Control: Quality control measures are implemented at various stages of the production process to ensure the consistency, purity, and safety of the final products.
5.Reliability and Maintenance: This line is engineered for reliability and durability, with robust construction and components designed to withstand the rigors of continuous operation.